Manufacturing Process
1) Designing
At ZEDPACK, our designers bring your ideas to life and create bags that reflect your brand’s identity helping you build your brand identity using exclusive designs.
2) Cylinder/Plate Making
ZEDPACK uses cylinder/plate making that uses rotary printing. Non-woven fabric is fed between the impression and gravure cylinders, creating consistent prints.
3) Printing
With the printing process, we assure that we provide the best quality print, curated as per our client’s brand and expectations. In addition to that, we also use state of the art Roto-Gravure and Flexo printing machines for the best print quality.
4) Inspection
After the printing process, we inspect our bags for the quality of the print. The print has to be in accordance with international standards as well as suit the texture required by the client’s brand.
5) Extrusion Lamination
We make sure that all your bags are printed alike and meet all the quality standards. The printing inspection machines facilitate us to check the prints and also monitor their quality.
6) Slitting
After extrusion lamination, we use state-of-the-art machines that slits large rolls of material. Using this, we manufacture slices from bigger logs and then use those narrow slices to make bags.
7) Bag Forming
Using ultra-sonic heat seal technology, we reduce the costs and product waste, and create bags that are strong and sturdy. The technology also enables us to produce eco-friendly bags, that have no leaks, are sturdy and are beneficial to the environment.
8) Final Inspection and QC
At ZEDPACK, each stage of manufacturing a non-woven bag includes quality checks. The fabrics are tested for quality and checked if they serve your purpose. The designs are then monitored to match the expected output along with the brand’s identity.